Smart Factory & Industry 4.0.
Artes Solution designs and implements industrial automation systems that bridge the gap between operational technology (OT) and information technology (IT). We connect your factory floor equipment - PLCs, sensors, actuators, and legacy SCADA systems - to modern cloud platforms, creating a unified digital infrastructure that enables real-time monitoring, predictive maintenance, and data-driven decision making across your entire production operation.
Our approach to industrial automation goes beyond simple connectivity. We implement edge computing nodes that process critical data locally for sub-millisecond response times, while simultaneously streaming aggregated data to cloud analytics platforms for long-term trend analysis and machine learning. This hybrid edge-to-cloud architecture ensures you get both the real-time responsiveness your production demands and the historical insights your management needs for strategic planning.
From retrofitting legacy equipment with IoT sensors to designing greenfield smart factory systems, we deliver automation solutions that increase Overall Equipment Effectiveness (OEE), reduce unplanned downtime by up to 40%, and provide complete production traceability from raw materials to finished goods - all through intuitive web and mobile interfaces that make complex industrial data accessible to operators, engineers, and management alike.
Automation Impact
-
OEE Improvement
35% -
Downtime Reduction
40%
Automation Capabilities.
OT/IT Convergence
Bridge your operational technology (PLCs, RTUs, SCADA) with modern IT infrastructure using OPC-UA, MQTT, and Modbus protocol converters. We deploy edge gateways that securely translate industrial protocols to cloud-friendly formats, enabling legacy equipment from Siemens, Allen-Bradley, Schneider, and Mitsubishi to participate in your digital ecosystem without replacing existing hardware.
Web-Based SCADA & HMI
Modern web-based SCADA systems that replace traditional proprietary HMI panels with responsive, browser-accessible interfaces. Real-time process visualization, alarm management, trend charts, and remote control capabilities accessible from any device. Built with SignalR WebSocket connections for sub-second data updates and multi-user concurrent access with role-based permissions for operators, supervisors, and management.
Predictive Maintenance
Vibration analysis, temperature trending, current signature analysis, and oil quality monitoring combined with machine learning models to predict equipment failures 2-4 weeks before they occur. Our predictive maintenance platform integrates with your CMMS (Computerized Maintenance Management System) to automatically generate work orders, schedule preventive interventions, and track maintenance KPIs like MTBF and MTTR.
Production Analytics & OEE
Real-time OEE (Overall Equipment Effectiveness) calculation with automatic detection of availability losses, performance losses, and quality losses. Shift-by-shift and machine-by-machine Pareto analysis of downtime causes, cycle time deviation tracking, and reject rate monitoring. Our dashboards help production managers identify bottlenecks and implement targeted improvements with measurable impact on throughput and yield.
Edge Computing & Data Pipeline
Industrial edge computing nodes based on Raspberry Pi CM4, NVIDIA Jetson, or custom hardware for local data processing, protocol translation, and buffering. MQTT-based data pipelines with Apache Kafka or RabbitMQ for reliable message delivery from factory floor to cloud. Time-series databases (InfluxDB, TimescaleDB) for high-frequency sensor data storage with configurable retention and downsampling policies.
Production Traceability
Complete batch and serial number traceability from raw material receiving to finished goods shipment. Track process parameters (temperature, pressure, speed, torque) at every production step and link them to specific product units. Our genealogy records support regulatory compliance for automotive (IATF 16949), food (FSSC 22000), and pharmaceutical (FDA 21 CFR Part 11) industries with electronic signatures and audit trails.
Industrial Connectivity.
OPC-UA
Unified ArchitecturePlatform-independent industrial communication standard for secure, reliable data exchange between PLCs, SCADA systems, and cloud platforms.
MQTT / AMQP
IoT MessagingLightweight publish-subscribe messaging for IoT device telemetry with QoS levels, retained messages, and last-will testament for connection monitoring.
Modbus / CAN Bus
Fieldbus ProtocolsLegacy and modern fieldbus protocol support for connecting PLCs, VFDs, sensors, and actuators from any manufacturer to your unified automation platform.
InfluxDB / TimescaleDB
Time-Series DatabasesHigh-performance time-series storage for millions of sensor data points per second with automated downsampling, retention policies, and fast aggregation queries.
Modernize Your Factory Floor.
Whether you're retrofitting legacy equipment or building a greenfield smart factory, our industrial automation team will design and implement a solution that improves your OEE, reduces downtime, and gives you complete visibility into your production operations.
